Rafi Nasrallah
Three values guide my work:
Integrity,
Quality,
and Curiosity
Final-Year Engineering Student | Electrical & Industrial Systems Control
View Key Projects
About Me
Passionate about solving complex technical challenges in industrial automation and energy management. Currently completing my Final Year Project at Emove Vehicles, focusing on Digital Twin modeling for LFP battery BMS, as well as production optimization in compliance with ISO 9001 standards. Available for full-time engineering opportunities starting June 2026.
Internships & Education
Professional Experience
End-of-Studies Internship — Emove Vehicules
In ProgressFeb 2026 – Present
Subject: Modeling, Stabilization & Control of an Integrated Industrial Electric Scooter Production System Subject to Energy and Organizational Disturbances
- Diagnosis of energy and organizational disturbances impacting the production line.
- Development of a production improvement plan and a State-of-Charge (SOC) management plan for battery packs.
- Development of quality control procedures and LiFePO4 lithium cell testing protocols compliant with ISO 9001 standards.
- Improvement of the industrial bending process: operator training and design/conception of press-brake punches.
- Digital Twin modeling of a Lithium Iron Phosphate (LFP) battery.
- Study and modeling of advanced SOC estimation algorithms for Battery Management Systems (BMS).
Engineering Internship - SMCV
July 2025 – September 2025
Industrial Automation (PLC/HMI), Mechanical Design
Software Used: TIA Portal, Autodesk Inventor
- Injection Molding Machine: Programmed Siemens PLC (TIA Portal) and implemented HMI interfaces.
- Mechanical Arm: Designed and modeled the assembly in 3D CAD.
- Automatic Hot-Press: Designed/analysed mechanical and thermal components, sized actuators, and programmed PLC/HMI.
Internship - ONEE
July 2024 – August 2024
National Office of Electricity and Water
Software Used: OMICRON Test Universe, SIPROTEC Tools
- Conducted operational analysis of installed Siemens protection relays.
- Developed a comprehensive testing protocol for system verification.
- Executed verification and validation procedures for the testing protocol.
- Developed and finalized comprehensive technical documentation for compliance records.
Apprenticeship - Rafi Robotiques et Machineries
2020 – 2023 (3 Years)
Mechanical Repair, CNC & Robotics
- Mechanical repair of Sharmaann horizontal boring machine.
- Design and fabrication of 5-axis welding robots.
- Repair and reprogramming of CNC Lathe Machine (Siemens Sinumerik 840D).
- Reprogramming of Spring Assembly Machine (Matissar).
Academic Background
2023 - 2026
Engineering Degree Program
ENSET Mohammedia
Electrical Engineering and Industrial Systems Control
2022 - 2023
Licence in Physical Sciences
Faculty of Sciences Ben M'sik, Casablanca
Electronics Specialization
2020 - 2022
DEUG in Physical Sciences
Faculty of Sciences Ben M'sik, Casablanca
General Physics and Chemistry
2019 - 2020
Baccalaureate in Science and Technology
Technical High School, Mohammedia
Electrical Specialization
Key Projects
Rectangular Waveguide (TE10) Analysis
Designed and simulated advanced 3D microwave channels using ANSYS HFSS. By precisely visualizing the complex electric and magnetic fields, I proved how integrating a ceramic dielectric (Alumina) drastically shrinks the system's physical footprint
Transient Thermal Analysis (FEA vs. LCM)
Conducted a comparative study of Lumped Capacitance Modeling vs. FEA (ANSYS, Fusion 360) to validate the cycle time for automated hot nut insertion in polycarbonate.
Luenberger-Based Rendezvous Control
Designed a full autopilot system (Luenberger Observer + State-Feedback Controller) to achieve orbital rendezvous using only angle-data ($y=\theta$), overcoming numerical instability via system normalization.
LV Electrical System Design
LV Electrical System Design, Sizing & Code Compliance for a Pumping Station. (Software: Caneco BT, ETAP)
Speed Profile Conveyor
- Automation: Developed automation code on PLCnext Engineer (Phoenix Contact).
- Communication: Implemented Modbus RTU communication between PLC and VFD.
- HMI: Designed the HMI for system supervision and control.
Plastic Shredder
- 3D Design: Completed full CAD modeling using Autodesk Inventor.
- Dimensioning: Performed dimensioning of motorization and transmission systems (power calculations, component selection).
Remote Solar Pump Control (IoT)
- IoT Dev: Programmed ESP32 control unit for data acquisition and pump actuation.
- Cloud: Established MQTT communication via HiveMQ broker.
- Supervision: Designed a web HMI for remote monitoring and control.
Micro Wind Turbine Control
- Modeling: Performed full dynamic system modeling.
- Control: Designed a Nonlinear Control (Backstepping) law.
- Simulation: Validated performance for an isolated PMSM system using MATLAB/Simulink.
Power Electronics (Sim & Hardware)
- SPWM Inverter: Modeled H-Bridge (MOSFETs, IR2110 driver) and analog SPWM generation circuit in Proteus.
- Regulated Boost Converter: Designed, simulated (Proteus), and built hardware with voltage regulation loop.
- Full-Wave Rectifier: Hardware build and Proteus simulation with capacitive filtering.
Arduino L-C Meter
- Simulation (Proteus) and hardware construction.
Skills and Tools
Technical Expertise
Software Proficiencies
Automation & Control
Mechanical & Simulation
Electrical, Power & RF
Data Science & Cloud
Languages
Patents
Automated system and process for welding and assembling corrugated web beam profiles
GrantedRole: Inventor
Filing Authority: OMPIC (Moroccan Industrial and Commercial Property Office)
Ongoing Projects & Development Focus
End-of-Studies Internship — Emove Vehicules
In ProgressModeling, Stabilization & Control of an Integrated Industrial Electric Scooter Production System
Project Scope
Focusing on the Digital Twin modeling of LFP batteries and developing advanced SOC estimation algorithms for Battery Management Systems (BMS). The project also involves industrial production optimization and quality control protocols under ISO 9001 standards.
Key Technical Focus
- LFP Battery Digital Twin Modeling
- SOC Estimation Algorithms (BMS)
- Production Line Disturbance Analysis
- ISO 9001 Quality Control Procedures
Center of Interest
My core interest lies at the intersection of mechatronics, where I thrive on integrating PLC-based automation systems, precise electronic circuit design, and robust mechanical conception to build efficient industrial solutions.